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Willoughby Corner – Lafayette

Overview

Willoughby Corner is a master-planned greenfield project born of an intergovernmental agreement between Boulder County Housing Authority (BCHA), Boulder County, and the City of Lafayette. The development is all-electric and, when fully built-out, will offer 400 below-market-rate rental and permanently affordable for-sale homes across several apartment buildings, duplexes, and townhomes. The development also includes nearly $14 million of public improvement infrastructure. Phase 1 of the development was completed in December 2024 and includes one 63-unit apartment building for 55-and-over residents, four buildings with 129 units serving families, and one community center.

Project Type

55+ (Older Adult living)

Family

Project Location

Lafayette

Lafayette

IECC Climate Zone

5

5

HTC Deal Type

Federal 9 percent Housing Tax Credits

Federal 4 percent Housing Tax Credits

Completed

Projected 2024

Projected 2024

Size (sf)

64,534

140,839

Levels (#)

3

4

Units (#)

63 units (50 one-bedroom, 13 two-bedroom)

129 units (87 one-bedroom, 30 two-bedroom, 12 three-bedroom)

Buildings (#)

1

4 residential; 1 community building

Construction Type

New construction

New construction

Fuel Type

All-electric

All-electric

Green Building Certifications

Zero Energy Ready Homes Program, Enterprise Green Communities

Zero Energy Ready Homes Program, Enterprise Green Communities

Total Development Cost $106,400,121 (2024)
Operational Cost (PUPA) $7,500 $7,500
 

Electrification Strategies and Features

Water Heating

Central electric resistance water heater with desuperheaters connected to each in-unit air handler

Space Heating and Cooling

Central ground source heat pump  

Ventilation

Supply-only ventilation from a central dedicated outdoor air source 

Cooking

Electric resistance stoves 

As Boulder County aspires to be a leader in sustainability, BCHA’s decision to pursue all-electric development at Willoughby Corner was a natural one. When it came to system selection, BCHA relied on the expertise of their design team to help analyze the trade-off between increased up-front costs for higher efficiency systems with lower operating costs versus lower up-front costs for less efficient systems with higher operating costs. Ultimately, BCHA decided to invest up-front to make Willoughby Corner a highly energy-efficient community, a decision driven in part by BCHA’s policy of covering the costs of utilities for residents in their developments and their focus on keeping operating costs low.

Willoughby Corner employs a central ground source heat pump to provide space heating and cooling to units, a system type not typically seen in affordable housing due to the relatively high up-front cost of the equipment and installation. BCHA is well-positioned to use a central system such as this due to their existing utility billing structure, while other owners/operators may not be willing or able to take on the responsibility of paying the utility costs associated with a central system.

For water heating, BCHA selected electric resistance water heaters, a code minimum efficiency option, paired with desuperheaters which harness excess energy from the ground-source heat pump’s refrigerant cycle to pre-heat the incoming water. This strategy reduces the energy required to fully heat the water, compensating for the lower efficiency of the system. This strategy is only compatible with the ground source heat pump system.
The ventilation system used at Willoughby Corner provides filtered, pre-conditioned air to each unit from a dedicated outdoor air source (DOAS). This form of supply-based ventilation leverages the efficiency of a central system to provide ventilation to both units and common spaces throughout the building. At the outset of this project, BCHA’s ambition was to offset 100 percent of operating costs using on-site solar. However, the project team found that there was not enough rooftop surface to accommodate the amount of solar needed, and the cost of purchasing steel for ground-mounted solar panels was prohibitive. BCHA utilizes community solar subscriptions to offset operational costs at several of their properties, but due to high demand there were no remaining subscriptions left in Boulder County to implement this at Willoughby Corner. The project team estimates that the available rooftop solar array at Willoughby Corner will offset about 40 percent of energy use.

Financing and Cost

The total development cost (TDC) of Phase 1 of Willoughby Corner was $106.4 million. The per unit per annum (PUPA) cost is $7,500 (2024). This is lower than the Boulder County average of $7,677 (CHFA Per Unit Per Annum (PUPA) Reporting).

BCHA noted that because Willoughby Corner is a master-planned community, they achieved an economy of scale while purchasing materials for the development. The project team felt that the efficiency achieved through the simultaneous development of two distinct types of housing saved them time and money compared to a scaled-down development strategy, despite the sometimes-increased administrative burden.

BCHA secured the 45L tax credit available, in part, due to the Zero Energy Ready Homes (ZERH) certification for this development, a tax credit for eligible new or substantially reconstructed homes that meet applicable ENERGY STAR home program or DOE ZERH program requirements. Because Willoughby Corner is ZERH certified, BCHA was eligible for the higher credit associated with 45L and used this to help offset the up-front cost of the geothermal system.

This project was developed during a time of market volatility (COVID-19 pandemic, supply chain issues, etc.), so BCHA opted for rate locks on construction and permanent loans, to minimize uncertainty and lock in the terms of those funding sources.

Successes

BCHA attributes much of the success of Willoughby Corner Phase 1 to deciding early in the planning process to pursue all-electric development. Notably, they included this decision in all Request for Proposals (RFPs) and were able to find experienced professional consultants to help make the project a success.

Willoughby Corner Phase 1 employs a highly efficient and sophisticated heating, ventilation, and air conditioning (HVAC) system. The use of ground source heat pump (GSHP) technology proves that multifamily affordable housing is not only able to keep pace with market-rate developments but can be a leader in building electrification. This is further evidenced by BCHA’s choice to pursue a 2021 IECC compliant building envelope—a major investment in energy efficiency at Willoughby Corner.

Further, even with the inclusion of paid utilities for all residents, Willoughby Corner has a PUPA cost that is slightly lower than the Boulder County average of $7,677, as reported by CHFA (2024). This demonstrates that all-electric developments are not always more costly to operate than their mixed-fuel counterparts.

Lessons Learned

Learning from their challenges is a major piece of BCHA’s development strategy, and they have identified several lessons from Phase 1 of Willoughby Corner’s development.

A project of this size—five residential buildings and one community building—requires a large workforce to match. While this has not been a major challenge in this development, BCHA’s partners have let them know that the rapid growth in demand for installers trained for all-electric development has pushed more individuals to enter the field recently and produced a younger, less experienced workforce. Naturally, newer installers will gain experience with time and practice, especially as the demand for this skilled labor continues to grow. In the near future, BCHA will consider these factors when planning timelines and phases for their larger projects.

Initially, BCHA had intended to use a central energy recovery ventilation (ERV) system at Willoughby Corner. ERV is a best-in-class system that pre-conditions a building’s fresh air supply using a heat exchanger connected to exhaust air, reducing heating loads and contributing to lower operating costs. However, BCHA has become aware of the increasing use of methamphetamine in Boulder County communities and is concerned about the potential risk this can pose to indoor air quality. Rather than opting for a central system for ventilation which would potentially recirculate contaminants throughout the property, they decided to use a supply-only ventilation system which will not reduce operating costs as much as an ERV but will be safer for residents if contaminants were to ever be present.

Project Team

Developer

Boulder County Housing Authority (BCHA)

Architect

RS&H / HB&A

General Contractor

Pinkard Construction

Master Planning & Landscape Design

Norris Design

Community Engagement

The Pachner Company

Transportation Engineer

Kimley-Horn

Financial Consultant

SB Clark

Civil Engineer

Drexel Barrell

Market Study Analyst

JRES

Mechanical, Electrical,
and Plumbing (MEP) Engineer

Farnsworth Group

Structural Engineer

HCDA Engineering

Energy Engineer

Group14 Engineering

Legal Counsel

New Communities Law

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